Polyester Tencel Cotton Blended Yarn

Sourcing Raw Materials - Tencel, like Rayon and Modal, is made from cellulose fibres, but it’s sourced specifically from eucalyptus trees.

Preparing the Wood Pulp - The first step in production is breaking down raw wood into wood pulp. This process involves shredding the wood into smaller pieces and then treating it with minimal chemicals to produce a workable pulp, setting the foundation for Tencel yarn without excessive waste or energy use.

Dissolving the Cellulose - The wood pulp is then dissolved into a cellulose solution, which allows it to be shaped into fibres. This stage is designed to keep the environmental impact low, using non-toxic chemicals that are later recovered and recycled in the next step.

Fibre Formation - Once dissolved, the cellulose solution is extruded through spinnerets, forming Tencel fibres. This step is essential in creating the base material for the yarn, giving Tencel its distinctive feel and strength.

Yarn Drawing and Spinning - The Tencel fibres are then drawn and spun into yarn. This step adds strength and smoothness to the final product, making it ideal for various textile applications, from knitting to weaving.

Closed-Loop Manufacturing System - One of the hallmarks of Tencel’s sustainability is its closed-loop production process. This system recycles nearly all solvents and chemicals used in production, reducing emissions and waste significantly. As a result, Tencel is often regarded as one of the most eco-friendly yarn choices available.